Services
We provide mechanical and hydraulic support for specialist reline equipment and fault finding for other hydraulic components on mine sites.
A typical GEARS Mining Client has many cogs turning in the wheel to pull off what they need. We love to be a part of every step of the process.
We understand that:
- You have multiple brands of mill relining equipment (inching drives, relining equipment, feed chutes etc.)
- You want to combine crushing and mill relining maintenance under the one supplier
- You need a single, quality supplier to reduce costs while delivering service that exceeds expectations.
- You need on-time reliability coupled with best-practice automation and control systems.
- You need a supplier focused on a long term relationship built on trust, reasonable pricing and operational knowledge
We are that supplier.
We have utilised the support services of GEARS Mining for the grinding mill reline support for 6+ years and have found them to be highly competent at their skills. They have provided exceptional support without any safety-related incidents and have also provided innovative improvements to our reline equipment to help reduce setup and reline time.
GEARS Mining offer the following services:
- We are highly experienced with the maintenance requirements of Mill Reline Equipment and liner bolt removal tool systems.
- GEARS Mining uses a CMMS (Computerised Maintenance Management System) to log all servicing and repairs
- We specialise in fixed plant hydraulic, electrical and mechanical maintenance of Mill Inching Drives and lubrication systems.
- Spare parts sourcing and supply, GEARS Mining can find the best prices for your required parts.
- Repairs and maintenance of pneumatic tools. Including rattle guns, air winches and torque units.
- Maintenance and setting up of torque units, both pneumatic and hydraulic.
- Qualified Electricians, Diesel Fitters and Boilermakers are available for all grinding equipment maintenance requirements.
- We can train local staff in minor repairs on mill maintenance equipment.
- Staff are Certificate 4 qualified in Fluid Power (hydraulics and pneumatics)
- We offer on-site servicing, including pre-use inspections, 12-month servicing, 5-year servicing and major overhauls.
- Internal engineering capability is available to provide equipment upgrades or even design and manufacture custom plants.
- We can assist in gaining quotes for replacement Mill Relining Equipment from various OEMs and assist with recommendations to suit the client’s environment.
- We offer global support and local delivery, allowing us to deliver promptly and be culturally aware, working with the local people
Our services
GEARS Mining uses a CMMS to log all servicing and repairs.
Every device has been designed with ease of operation and maintenance in mind.
- Service of equipment is managed proactively and not reactively
- Decreased failures due to scheduled Preventive Maintenance Programs
- Reportable reduction of downtime and ability to track costs
- Asset history, including maintenance and spare parts consumption
- Ability to report downtime and maintenance time on individual assets
- Ability to track failures trends through FMEA (Failure Mode Effect Analysis) and identify solutions before more downtime occurs
GEARS Mining – Technical qualifications that reinforce our industry experience
- Qualified Electricians and Diesel/Hydraulic Fitters
- Qualified Mechanical Engineers and Electrical Engineers
- Certificate 4 qualified Trainers and Assessors.
- Factory Trained and Qualified Technicians
- Cert 4 qualified in Fluid Power (hydraulics and pneumatics)
- Qualified in 30933QLD Operate the Recoilless Thunderbolt Hammer
- Qualified in 30932QLD Operate Mill Reline Machine
- We can also train operators to use Linerbolt removal hammers and Reline machine operation and basic servicing.
What’s important to us
- We demonstrate what we say, and we are accountable.
- We support clients with proven design, quality standards and appropriate certification.
- Predictability and reliability in the way we work with clients
- Experienced based design, providing what’s right, when it's right.
- Safety solutions with a functional purpose, not just to tick a box
- Logical use of new technology that makes it effective
- Post commissioning support is the most critical function
GEARS Mining Safety Features and Automation
- Wide platforms - as a standard to minimise trip hazards and crush injuries.
- Joystick Control System – multiple redundancies and logic controls for safety
- Full CanBus System – continual online diagnostics and resolution of errors
- Auto setup up mode – programmed mill entry protocols to reduce damage
- Operator seat install mode – reducing falling from heights risk for operators
- MRM pack up mode – reducing fatigue-related injury, errors and damage
- Lighting System – Hi Lux LED balloon lighting and under beam LED strip lights
- Linercart tie off – tie-off points to reduce falling from heights outside of the mill
- Linercart Safety Gate – system to address falling from heights at the rear of MRM
We use data derived from a computerised maintenance management system (CMMS) to:
- Improve the reliability and reduce the downtime on your reline equipment.
- Proven programmes to support your equipment proactively
- Data-driven analytics to support maintenance strategies
Talk to us today.
Choosing the correct company to support your needs for equipment and maintenance is vital to enhancing your productivity. We realise that you have specific demands for your company, and welcome all enquiries to discuss the solutions we can provide.
